Paper-based · Nachhaltig · MDR-konform · Skalierbar auf 6 Millionen Einheiten. With integrated digital IFU via GS1 QR code — for Henry Schein Orthodontics.
Diese Verpackung ist kein Container — sie ist ein integriertes klinisches Kommunikationssystem. Jede Designentscheidung dient einem technischen oder regulatorischen Zweck.
Real-time WebGL with physically-based lighting, soft shadows and PBR materials. Switch variant, open lid, peel the protective film — or export as PNG for the print master.
Scaled outside views with dimensions. Brand on TOP, Anti-Slip-Base on BOTTOM, LOT/REF/EXP/UDI on the side strips.
Inside lid with FDI position map, EVA foam tray with 20 bracket cavities in 4 quadrants (UR / UL / LR / LL), cardboard base with foam cutouts and section view with complete layer stack-up.
To prevent the package from sliding on the work bench, a 1.2 mm medical-grade silicone anti-slip base bonds to the underside — covered by a residue-free PET protective film for shipping. Peel off before use.
Silicone pad Shore A 40, 1.2 mm — high friction coefficient on stainless steel, glass, laminate. Package stays fixed on the treatment tray even during single-handed operation.
Pressure-sensitive adhesive bonds to cardboard substrate, NOT to the PET film. Zero adhesive residue when peeled — tested per ASTM D6195 (peel) + ISO 2409 (residue).
Blue-tinted film signals 'remove before use' instantly. Cornered pull-tab at 26° angle for single-handed peeling without tools.
Silicone surface cleanable with isopropyl alcohol — adhesion restores. Package survives 50+ cleaning and placement cycles without losing grip.
USP Class VI silicone · ISO 10993-5 cytotoxicity · REACH/RoHS compliant. PET film LDPE-free, recyclable (code 1). Material data sheets included in delivery scope.
Identical format, identical die-cut tooling. Color-coded headers enable instant identification chairside.
Final-order price locked in for the Henry Schein 6 M unit volume commitment. The quote matrix below covers every MOQ tier and serves as the negotiation baseline for pilot tranches or variable call-off quantities.
The QR code on every box automatically resolves to the matching language version — based on device locale. Content can be updated without reprinting a single box.
All dimensions, materials, print parameters and regulatory requirements in one document. Production-ready for ISO 9001-certified packaging partners.
Status: Project timeline and delivery dates will be confirmed in a follow-up alignment with Henry Schein, once the following open items are resolved:
Indicative phases after contract signing · to be finalized with customer: Tooling 8-10 W → DOE Sampling 3-4 W → Pilot Run 10k 4 W → Soft-Launch 100k 6 W → Volume Ramp from month 6.
This section is the interface between design and printer. All specifications match the final die-line and are production-ready.
| Parameter | Nominal | Tolerance | Test method | Frequency | Status |
|---|---|---|---|---|---|
| Box width | 118.0 mm | ± 0.5 mm | Caliper | Each pallet | PASS |
| Box height | 58.0 mm | ± 0.5 mm | Caliper | Each pallet | PASS |
| Box depth | 10.0 mm | ± 0.3 mm | Caliper | Each pallet | PASS |
| Print registration | 0.0 mm | ± 0.2 mm | Microscope / 10× loupe | Each print sheet | PASS |
| Carton grammage | 350 gsm | ± 10 gsm | Grammage tester | Batch inspection | PASS |
| Delta-E color | ΔE = 0.0 | ≤ 2.0 | Spectrophotometer | Each makeready | PASS |
| QR-code scan | Success | 100% read rate | GS1-compliant scanner | Each box | PASS |
| Tray fit | Tight | ±0 (no play) | Manual / tactile | Sample 1:500 | PASS |